E SAG = SAG mill pinion energy (kWh/t) M = mass of mill ore charge (4.5 litres) This equation estimates the pinion energy to grind from a feed size, in the full size mill, of 80% passing 152 mm to a ball mill transfer size of 80% passing 1.7 mm. A change in transfer size can be accommodated between 0.4 and 3.5 mm by an adjustment using the Bond ...
ادامه مطلبBy mill we refer to Ball Mills, Rod Mills and SAG Mills. Anything gear and pinion really. The discharge end of the mill; For the operator this only becomes a problem should the bolts that hold the liners in begin to leak water and ground rock. …
ادامه مطلبOn geared ball and SAG mills with large inertia loads, multi-plate clutches are often utilized to provide smooth torque ramp-up to the mill's pinion gear speed while keeping the power spike down on the motor current draw as the mill starts to rotate.
ادامه مطلبSince the reproducibility of the SAGDesign tests is excellent, these results were used for the mill design. SAGDesign results have the added advantage of giving the required pinion energy to grind the ore to 80% passing 1.7 mm (SAG test) and the energy to grind from T80 1.7 mm to 80% passing 200 microns, the selected grind.
ادامه مطلبWe are essentially providing up to twice the power transmission of a conventional dual pinion drive. Gearless mill drive (GMD) technology has further expanded the use of large AG milling allowing Outotec to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW. Today, Outotec is the world leading supplier ...
ادامه مطلبMill Pinion Gears. Our high torque, high precision integral and non-integral mill pinions are used in SAG, horizontal ball mill and rotary kiln applications across the globe. Book an appointment. Find out more about David Brown Santasalo. YouTube.
ادامه مطلبThe SAG test reproduces commercial SAG mill grinding conditions on 4.5 L of ore and determines the SAG mill specific pinion energy to grind ore from 80% passing 152 mm to 80% passing 1.7 mm (W SDT), herein referred to as macro ore hardness. The SAG mill product is then crushed to passing 3.35 mm and is subjected to the Bond ball mill work ...
ادامه مطلبThe SGI equation uses a transfer size between a SAG and ball mill; it is proposed that a synthetic transfer size of 2100 µm be used to model single-stage SAG mills. 5.9ˇ √˙˝ ˛ . ˚ 0.96 0.985˜ !"# ˝ $ ˝ √˙˝ %&'() (2) where: SGI is the SAG Grindability Index, minutes, P80 is the SAG hydrocyclone overflow 80% passing size, µm
ادامه مطلبSAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills' discharge and pumped to two parallel packs (clusters) of ...
ادامه مطلبHere a Rod Mill has its daily 3.5" steel rods being added using a mechanised rod mill charger. The operator only has a few minutes to load the rods and rest...
ادامه مطلبThe largest ringmotor- driven mill in the world is a 36-ft diam., 16,000-hp SAG mill that processes up to 2,000 tons of ore per hour. Located at Kennecott Utah Copper near Salt Lake, this mill ...
ادامه مطلبUnused surplus 36 x 23 ft SAG mill with 20,100 HP (15,000 kW) - Two GE 10,000 HP motors: 60 Hertz - Bull Gear: Helical, 334 tooth, 3 ft face - Pinion: 18 tooth - No liners - Drawings available for mill and ...
ادامه مطلبBall Mill / SAG Mill Wear Parts Cast replacement wear parts with improved wear life. 250-807-7999 [email protected] UNICAST.CA Drives, Gears, Pinions, Bearings Unicast ball mill drive systems, including gears, pinions, and bearings. BALL MILL DRIVES, GEARS, PINIONS, AND BABBITTED BEARINGS Accurate and customized to fit. With in-field ...
ادامه مطلبHi Observing high vibs on pressing and lifting pinion DE and NDE bearing on a ball mill. Motor and main GB drive are OK. Clear predominant gear mesh frequency is appearing in the spectrum along with harmonics and side bands. But 1st GMF is predominant. side bands with pinion speed is seen. no GG speed side band was observed Some of the vib data, spectrums and photos …
ادامه مطلبa semi-autogenous (SAG) mill. AG/SAG mills are often used as the first stage in a two- or multiple-stage grinding process, where the second stage is carried out by the ball mill, but they can also be used as a one-stage grinder. The absence of, or ... Figure 2— A dual-pinion, ring-geared mill with ABB drive system
ادامه مطلبOnline pinion temperature monitoring of the pinion with infrared temperature sensors is the most consistent and effective means of detecting misalignment of gear driven mill systems, allowing the user to quickly detect and correct any misalignment that may develop.. A common failure cause of gear driven mill systems is misalignment, which in its most severe form can cause …
ادامه مطلبPinion mill drives are widely used in the mining industry to grind materials to a requested size. If the equipment is operating at optimum efficiency, this has positive impact on production and operating economics. Drive solutions are needed for speed and torque control. Among the resulting operational benefits, longer maintenance intervals and ...
ادامه مطلبThis white paper focuses on the work carried out by Alphatec Engineering in the rehabilitation of the mounting system (concrete foundation, anchoring, and grout) of a pinion-bearing pedestal of an 8,5 m ø x 3,8 m semi-autogenous grinding mill …
ادامه مطلبBall mill: Ball mills are the most widely used one. Rod mill: The rod mill has the highest efficiency when the feed size is <30mm and the discharge size is about 3mm with uniform particle size and light overcrushing phenomenon. SAG mill: When the weight of the SAG mill is more than 75%, the output is high and the energy consumption is low ...
ادامه مطلبAhafo sag mill pinion . Bogoso trunnion bearing change out. Bogoso trunnion bearing change out. Bogoso trunnion bearing change out. Injection of stratathane into the horizontal leaking flange of the Ahafo Ball Mill. Bogoso trunnion bearing. Maintenance personnel from Ariab Mining performing laser alignment on a drive train after being trained.
ادامه مطلبAll parameters above are good for a 22.5MW to 24MW dual pinion SAG mill drive. Changes to AGMA standard have revitalised the large gear cutting industry and soon a machine shop in Holland will be able to fabricate gears of the following parameters: 20 meters in diameter = 65.6 feet 1.5 meters in face width 400 tonnes of machined weight.
ادامه مطلبUNUSED FL 36' x 24' (11m x 7.3m) Dual Pinion Sag Mill with 2 ABB 9,000 kW (12,069 HP) Motors for Total Power of 18,000 kW (24,138 HP) Manufacturer: Duplo UNUSED FL 36' x 24' (11m x 7.3m) Dual Pinion SAG Mill with 2 ABB 9,000 kW (12,069 HP) Motors for Total Power of 18,000 kW (24,138 HP)
ادامه مطلبSAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills' discharge and pumped to two parallel packs (clusters) of ...
ادامه مطلبPROJECTS EXECUTED BY MONTY PRESTIGE ENGINEERING AND CONSULTANCY LIMITED. NEWMONT GOLD GHANA LIMITED (NGGL) AHAFO MINE SITE. Injection of stratathane into the horizontal flange of the Ahafo Ball Mill and the change out of Sag Mill right hand side (RHS) pinion shaft. NEWMONT GOLDEN RIDGE LIMITED (NGRL) AKYEM MINE …
ادامه مطلبP-F Curve Mill Gearing Diagram (with examples) When ingress and indentation starts (Plastic Deformation, Abrasion, Localized Overloading) — when detectable crack forms ~ 3mm with ECA — cracks relieved — functional failure. There two main points of the PF curve:
ادامه مطلبFirstly, there was a serious flaw in the power configuration of the SAG mill and ball mill (both rated at 6000 kW with a single pinion drive). The capacity of the SAG mill was not fully utilized, as the actual operating power draw was only 3358 kW. This meant it was only operating at 56% of its maximum power, providing large room for improvement.
ادامه مطلبInventory ID: 6C-HM03. UNUSED FL 36' x 24' (11m x 7.3m) Dual Pinion SAG Mill with 2 ABB 9,000 kW (12,069 HP) Motors for Total Power of 18,000 kW (24,138 HP)
ادامه مطلب32' x 18.75' , Egl Sag Mill With 15416 HP (11500 KW) Twin-pinion 5750 Kw Motors & variable speed Drive A M King Industries | Oroville, CA | Albert King | 530-53...
ادامه مطلبThe Quadrex Mill Drive was created in partnership with CMD and Ferry Capitain Engineering as a large mill drive solution for the mining industry. Internal torque splitting capability of the Quadrex Mill Drive transmits motor input power to the pinion shaft …
ادامه مطلبthe so-called "power at pinion", which is slightly lower than the gross power and relates to the power as measured at the shaft which drives the pinion gear in a gear-and-pinion drive. Apart from in pilot-scale ... power draw of an AG/SAG mill to drop can be gauged by switching the discharge mechanism choice in
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